Metal Broaching
Metal broaching is a machining process that involves removing material using a tool called a broaching machine. A characteristic feature of this method is that it is performed in a single pass, which allows for quick production of the element. At Marxam Project, we provide the highest quality metal broaching services. With the help of our specialized tools and qualified staff of technologists, we ensure professional processing and its adaptation to the specific needs of our customers.
Milling machinist is a person who must stand out with manual skills, precision, responsibility and patience. Teamwork is also very important, because the work performed by the miller is always a part of a larger production process.
In addition to the turning process, milling requires increased attention and rigorous observance of the basics of work safety – the specificity of work means that the lack of due caution may result in a dangerous accident.
Thanks to milling, things such as threads, profiles, grooves, spindles, gears can be created in materials such as metal, wood or plastic.
Top quality metal broaching services at Marxam Project
At Marxam Project, we provide comprehensive metal broaching services, through which it is possible to create various holes and grooves. Using the latest broaching machines and cutting tools, our experts guarantee the highest quality of created elements. In addition to broaching, we also offer a number of other metalworking activities, thanks to which you can carry out your entire project in one place, which will allow you to make sure that all its elements are perfectly matched to each other. Trust us in the metal broaching process and experience cooperation with true professionals.
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Why Marxam Project?
Marxam Project is a company founded in 2006, which has been constantly expanding the scope of provided services during its many years of operation, resulting in a comprehensive offer and the highest quality. We are distinguished from other companies by:
- Over 18 years of experience – Our many years of operation mean that we know all the machining processes we provide like the back of our hand, which guarantees their highest quality.
- Comprehensive offer – We provide a full range of metalworking services, from heat and plastic processing, through machining and permanent connections, to finishing activities and technological assistance.
- Rigorous quality tests – In order to ensure the quality of our services, we select strict quality tests, which we adapt to the use of the final product.
- Advanced devices and technologies – We use modern machines and devices that allow us to achieve high precision and repeatability of manufactured elements.
- Fast turnaround times – Broaching is generally characterized by fast turnaround, but with the help of our optimized processes we are able to speed up this service even more, while maintaining high precision.
Contact us today!
Trusting Marxam Project in metal broaching means trusting a reliable company with over 18 years of experience and thousands of completed metalworking projects. Our optimized processes and comprehensive offer allow us to fully handle orders from A to Z, in short deadlines, without negatively affecting their quality. We adapt all our services to the needs of our customers, which allows us to achieve the best possible results and full customer satisfaction. Contact us today and see how we can help your project.
Metal broaching – what is it and what does it involve?
Metal broaching is one of the methods of machining, which involves processing metal using a specialized device called a broaching machine. It involves a single passage of the material through many blades, which gives it specific properties. In this process, the product itself remains stationary, while the tool itself moves in a straight line. As a result of this movement, the blades located in the working part of the broaching machine, with different widths and heights, shape the metal into the desired state.
This is a process that requires significant financial outlays due to the cost of the tools required for it, which is why it is mainly used in large-scale production in advanced metalworking plants.
Applications of metal broaching
Metal broaching is a niche process, which, however, is very useful in its specific application. Its main purpose is to create multi-slotted holes, gears, fasteners and parts for firearms.
Like other machining processes, metal broaching can be used in many different industries, such as automotive for creating car parts, aviation for aircraft parts, construction for the production of fastener components and many others.
This process processes metals, especially steel and aluminum, but also brass, bronze and various other alloys of both dependent and independent metals.
Advantages of metal broaching
Metal broaching, despite its niche application (at least compared to laser cutting, for example), offers many advantages that have gained this process many supporters. These include:
- Short processing time – A single pass through the broaching machine makes the processing much shorter than in the case of other machining processes.
- High efficiency – One pass means very high efficiency both in terms of the process itself and the processed material.
- Low roughness – Surfaces processed using broaching are characterized by low roughness, which is particularly important in some applications.
- Unique shapes – With the help of this method, various unique shapes can be achieved that would be difficult to obtain with other processing processes.
- Versatility – This process can be used on many different metals for many different industries, so this method can be used in many projects.
- Adaptation to large-scale production – Metal broaching is great for mass production due to its fast processing time and low operator interference.
Factors influencing metal broaching
The quality of metal broaching will be influenced by several factors, which will determine both the final effect and the application of this process itself. These factors include:
- Tools used - Broaching machines are relatively expensive tools, the modernity and advancement of which will affect the precision of the machined surfaces.
- Production volume - This process is particularly used for mass production and it is in this that it will achieve the best results.
- Processed material - This method is primarily used for metals. It is best suited to soft metals, such as bronze or aluminum, but it is also possible to process harder metals such as stainless steel.
- Product being created - Both the final use of the product and its properties will be very important. In this process, it is important that it does not have curves on several planes.
- Cutting fluids used - Cooling, lubricating or cleaning fluids can be used. Their use will improve the entire process, and thus the final effect.
Choose professional metal broaching at Marxam Project!
You will find professional metal broaching at Marxam Project! Our qualified staff, using modern equipment and technologies, guarantees the highest quality of processing for many different metals. Additionally, we will be happy to help you select the details for the order, so that you can be sure that the best possible end result will be achieved. Contact us today and see how broaching can help your project.
Frequently Asked Questions
What is metal broaching?
Metal broaching is a metalworking process in which the excess is removed from the material being processed in one pass. Special devices called broaching machines are used for this purpose. This creates, for example, multi-slotted holes.
Why isn't this process more popular?
The main reason for its rather rare use is the high price of the tools and the niche application (mainly for making holes).
What materials can be machined using broaching?
Broaching is ideal for machining metals, especially soft ones such as copper or aluminum, but it is also possible to machine harder ones such as stainless steel.
What other machining methods do you offer?
Our machining offer includes services such as metal broaching, honing, turning and milling – both conventional and CNC. Such a comprehensive range ensures our customers that their order will be fully serviced.
How can I contact you?
Please contact us by phone at 734 421 727, by email at offers@marxam-project.pl or by filling out the contact form available at the bottom of each page.