Conventional milling of metals
Conventional milling is a machining method that involves the use of manually controlled milling machines to remove unnecessary amounts of processed material, thereby giving it a specific shape and properties. At Marxam Project, we provide the highest quality manual milling services that will complete your design and allow you to create exactly what you want. Our many years of experience and advanced machinery are a guarantee of high quality services and customer satisfaction. Trust us in the processes of conventional milling of metals and see how we can help your project.
Milling machinist is a person who must stand out with manual skills, precision, responsibility and patience. Teamwork is also very important, because the work performed by the miller is always a part of a larger production process.
In addition to the turning process, milling requires increased attention and rigorous observance of the basics of work safety – the specificity of work means that the lack of due caution may result in a dangerous accident.
Thanks to milling, things such as threads, profiles, grooves, spindles, gears can be created in materials such as metal, wood or plastic.
Professional and comprehensive conventional milling at Marxam Project
At Marxam Project, we offer comprehensive conventional milling of the highest quality and fast turnaround times. Our machining experts, equipped with the most modern tools and extensive experience, guarantee precision and adjustment of the manual milling process to your needs. We work on a wide range of materials from metals such as steel, aluminum, copper or bronze to plastics. Contact us today and experience cooperation with true professionals.
CONTACT US:
Why should you choose us?
Marxam Project is a reliable company operating in the metalworking market since 2006. One of the first processes introduced to our offer was conventional milling, which thousands of our satisfied customers have used. We are distinguished from other companies by:
- Over 18 years of experience – Our many years of activity have allowed us to handle many manual milling orders, thanks to which we have come to know this method like the back of our hand.
- Advanced machinery – Regular investments in the most modern equipment and technologies have allowed us to complete one of the most advanced machinery parks in Poland, thanks to which we provide services with the greatest precision.
- Customer focus – All our activities aim to ensure full satisfaction of our customers, which is why we carefully select all methods used to ensure the best results.
- Operator skills – Our team of conventional milling experts has the competences that guarantee the achievement of exactly the results that the project assumptions predict.
- Rigorous quality testing – In order to ensure the highest quality of the elements we create, we subject them to carefully selected quality tests.
Contact us!
Conventional milling with the highest possible precision, fast turnaround times, attractive prices and detailed adjustment to your needs – only at Marxam Project! Our professional approach and many years of experience are a guarantee of your full satisfaction and achieving exactly the effects you imagined. Contact us and see how we can transform your project from vision into reality.
Conventional milling – what is it and what does it involve?
Conventional milling of metals is a machining process in which excess material is removed through manual adjustments, thereby giving it a specific shape and properties. This method uses hand-held milling machines, which, in the hands of skilled and experienced operators, allow for the processing of various materials.
Hand milling is, next to turning, one of the main methods of processing metals, aluminum and steel alloys, wood or plastics. Conventional machines, commonly known as milling machines, are devices containing replaceable blades for modeling the appropriate shapes, sizes and properties when manufacturing a specific object. Hand milling machine is recommended mainly for work on milling flat surfaces and producing elements with specific shapes, e.g. threads or gears or milling holes in metal.
The conventional milling process itself can be divided into several types. The first two are related to the arrangement of blades in the milling machine and then cylindrical or shape milling is distinguished. Another criterion for division is the direction of movement of the milling machine cutting edge in relation to the material – then we distinguish between concurrent milling and counter-current milling. In addition, the milling process can be divided according to the number of surfaces created during machining:
- full milling – three machined surfaces,
- incomplete milling – two machined surfaces,
- free milling (one-sided) – one machined surface.
What are the applications of conventional milling?
Conventional milling is primarily suitable for making simple and single elements. An experienced operator of a conventional machine will complete a small order much faster than an automated device that requires precise programming. Both turning and hand milling also work well in small-volume serial production.
It should be mentioned, however, that conventional machining services are a very good way to modify existing elements in various ways. Therefore, standard turning and milling methods can be used to make corrections or simple repairs to damaged structural components, e.g. threads in screws, gear teeth or shaped surfaces.
Conventional milling – advantages and benefits
Conventional milling, despite the constant growth in the use of CNC technology, is still a popular process, often used both in metalworking plants and by hobbyists. The advantages of this process include:
- Flexibility – During machining, changes can be introduced almost immediately, which cannot be done when using CNC technology.
- Prototypes – One of the main applications of manual milling is the production of prototypes that show the concept of the final product and allow for its visualization.
- Speed - This method is much faster than CNC machining for smaller batches of products. This is due to the lack of need to program the machine.
- Profitability – Using this process in the production of smaller quantities of products will be cheaper than in the case of using CNC technology.
- Quality – Manual milling does not differ in quality from CNC milling, especially in the production of small batches of products.
What factors affect conventional milling?
Conventional milling will be affected by several factors that will affect the validity of using this method and its final effect. These include:
- Production volume - One of the two main factors affecting manual milling. This method is most justified in the case of smaller batches.
- Operator skills - The second of the main factors. Since this method involves manual processing, the skills of the person carrying out the process will be crucial.
- End use - The choice of quality tests and more detailed processing parameters will depend on the intended use of the product.
- Processed material - Some materials, such as aluminum or steel, will be better suited to using this process, which will affect the quality of the final element.
- Completion date - Urgent projects with very short implementation dates will have to have specific parameters selected, that will simultaneously ensure their quick implementation and appropriate precision.
Choose the highest quality conventional milling at Marxam Project
By choosing Marxam Project as your partner in conventional milling, you are choosing a trusted company with many years of experience and the highest quality of services. Our comprehensive offer and modern machinery allow us to handle projects from A to Z, so you can be sure that all required activities will be performed in one place with professional quality. Trust our machining facility and experience cooperation with true experts in conventional metal milling.
Frequently Asked Questions
What is conventional milling?
Conventional milling is a machining method that uses manual milling machines to remove excess material, thereby giving it a specific shape and properties.
What materials can be machined using manual milling?
Manual milling can be used to machine materials such as various types of metals, such as structural and stainless steel, aluminum, copper, and bronze, as well as various plastics.
Conventional or CNC Milling – Which Process Should I Choose?
The specific method you choose will depend on your project. Conventional milling is best for small batches, where flexibility in the creation process is important, while CNC milling is better for large-scale production.
What are the types of milling?
There are several types of milling. The first division, based on the arrangement of the blades in the milling machine, distinguishes cylindrical and shape milling. Depending on the direction of the cutting tool movement, it would be down-cut and up-cut milling.
What other machining methods are available at Marxam Project?
At Marxam Project we provide a comprehensive range of machining services, including turning and milling (both conventional and CNC), honing and broaching. In addition, we also offer a range of other metalworking operations such as cutting, bending, welding etc.
How can I order conventional milling from Marxam Project?
To order conventional milling from our company, simply contact us and provide us with the details of your project, after which we will create an action plan. We are available by phone at 734 421 727, by email at offers@marxam-project.pl and you can contact us by filling out the contact form located at the bottom of each page.