A turner, as well as a miller or a grinder, is a person who deals with metalworking by machining. The main tasks of a turner are to make threads, cut elements, ream holes, boring, reaming and drilling. On his machines, he mainly performs turning of cylindrical, conical, face and shaped surfaces.
As in any profession related to machining, patience, precision and good eyesight are also required for a turner.
Forming processes
Forming processes are methods of influencing a material, which involve exerting an influence on it that exceeds its plastic limit. This allows it to give it a specific shape and parameters. Choose Marxam Project for professional metal forming. Our specialized team, equipped with modern machines and technologies, guarantees the highest quality and precision of the services we provide. Contact us and see how we can implement your project.
Forming processes of the highest quality in Marxam Project
If you are looking for the highest quality metal forming processes tailored to your needs, look no further. At Marxam Project, we offer not only professional processing, but also comprehensive assistance in selecting details for your project. Our experts will be happy to advise you so that you can be sure that the planned activities will guarantee the best possible result. Our wide range of services includes not only plastic processing, but also heat processing, jet processing, welding and many other services, thanks to which you can perform all of them in one place. Trust Marxam Project and experience cooperation with true professionals.
CONTACT US:
Why Marxam Project?
Marxam Project is a company operating on the metals market since 2006. Our forming process has been optimized many times over the years to ensure that it meets all the requirements of not only the industry, but most importantly, our demanding customers. What sets us apart from other companies:
- Rigorous quality testing – To ensure that each individual item meets all requirements, we conduct strict quality testing. They guarantee the best possible results.
- Helpful experts – Our metal processing specialists are happy to help you select specific project details, so you can be sure that you will receive a product of the highest quality.
- Extensive experience – Our over 18 years of experience in the field of plastic processing has allowed us to acquire great skill in the operation of bending, rolling and stamping processes.
- Modern machinery – Continuous investments have allowed us to acquire advanced equipment and technologies thanks to which we can achieve the highest possible precision and the best results.
- Quick implementation times – Process optimization and experienced specialists allow us to offer processing with short implementation times, without negative impact on its quality.
Contact us today!
Trusting Marxam Project in forming processes means trusting a reliable company with many years of experience and thousands of satisfied customers. Our wide offer allows us to handle your metal processing project from A to Z, thanks to which all the necessary processes will be tailored to your needs and will work perfectly together. Contact us and tell us your needs, and we will select all the required actions so that you can be sure of the best possible result.
Definition of forming processes
Forming processes are a method of applying an appropriate force to a material with an appropriate tool to exceed its yield point, which will result in giving it specific parameters, such as shape and properties. There are three basic techniques in this method: cold, hot and semi-hot, which differ depending on the recrystallization temperature of the material. The activities offered in the field of plastic processing include, among others: bending, rolling and stamping, thanks to which a specific element will acquire appropriate parameters. Most often, this method is used to create 3D surfaces, as it does not change the thickness of the material it affects.
Types of forming processes
The basic classification of forming processes is the temperature used at which recrystallization of the processed material occurs. There are 3 methods:
- Cold forming - Lower temperatures are used here than those allowing for recrystallization of the material. The main distinguishing feature of this method is that it increases the strength and hardness of the material, but at the same time worsens its brittleness. An example of this technique is bending.
- Semi-hot forming - It involves the use of medium temperatures that do not exceed the limits of recrystallization, but allow the properties of the material to be changed.
- Hot forming - The temperatures used in this technique exceed the limits of recrystallization of the material, which permanently changes its parameters without disturbing its internal structure. This process is the least accurate of the three types, so to use it properly it is necessary to use professional equipment and appropriate expertise.
Advantages of forming processes
Forming processes are a popular method that is often used in various types of projects. The reason for this is a number of advantages that can be obtained by using it, namely:
- Possibility of large-scale production – The use of automated technologies allows for cost savings during production and enables the production of many products on one line,
- Strengthening the material – This process increases the strength and hardness of the processed material, without affecting its internal structure.
- Flexibility – As a result of using this process, you can obtain many different shapes that would be difficult to create using other methods.
- Wide application – The popularity of this process means that it is used in many different industries and in the production of various products, from screws and wires to pipes and profiles.
Applications of forming processes
Forming processes are used to create a wide range of products and elements. They are often used to produce drills, wires and screws, which are later used to create other components. You can also use them to create ready-made products, such as pipes or 3D profiles. Their wide application is reflected in the number of industries in which they are used. This process is most commonly used in the automotive, electronics, arms, food and many other industries.
At Marxam Project, we offer services such as bending, which is most often used in the production of machines and steel structures, rolling to create sheets, bars, etc., and stamping, which helps in the production of various parts for devices.
Factors influencing forming processes
Forming processes will be influenced by a number of factors that will have an impact on their price and implementation time. Depending on the specific service that will be needed, they will differ slightly, but we distinguish factors such as:
- Processed material - The properties of the material being processed will affect the selected parameters of the tool used and the final effect.
- Project parameters - There is nothing more important than the client's requirements. Many factors will depend on them, such as selecting a specific method, its parameters and many other factors.
- Tools and technologies used - Modern devices will allow for greater precision. Additionally, the use of automated technologies will enable large-scale production.
- Use of the manufactured element - If it is produced, for example, for the medical industry, it will be necessary to comply with all its requirements, which will have a direct impact on the implementation time and selected quality tests.
- Implementation time - If the project is very urgent and has a specific completion date, specific processes may be selected to allow for its timely completion. Don't worry, our optimized processes allow us to accelerate the implementation accordingly without negative consequences on the quality of the final product.
Frequently asked questions
What are forming processes?
Forming processes are methods that involve applying an appropriate force and temperature to the material, which will exceed its crystallization temperature. They give the appropriate shape and properties to the processed material.
What are the types of plastic processing?
There are three types of plastic forming: hot, semi-hot and hot. The lower the temperature, the greater the force required on the material, but at the same time the more accurate it will be.
What services does Marxam Project offer under this method?
As part of this process, we offer services such as sheet metal bending, rolling (both sheet metal, pipes and profiles) and stamping. This is a comprehensive range that allows us to meet the requirements of our clients.
What are the most important advantages of forming processes?
The most important advantages of forming processes include strengthening the processed material, making it stronger and harder, as well as the possibility of using it in large-scale production.
How much does it cost to use this process?
The cost of using this method will depend on many factors, such as specific project parameters and its expected end result. We prepare a detailed cost estimate after reviewing the details.
How can I order forming processes at Marxam Project?
To order forming processes in our company, please contact us and provide us with all project parameters. This can be done by phone at 734 421 727, by e-mail at offers@marxam-project.pl or by filling out the contact form available at the bottom of each page.