Turning and forming processes services at Marxam Project.

A turner, as well as a miller or a grinder, is a person who deals with metalworking by machining. The main tasks of a turner are to make threads, cut elements, ream holes, boring, reaming and drilling. On his machines, he mainly performs turning of cylindrical, conical, face and shaped surfaces.

As in any profession related to machining, patience, precision and good eyesight are also required for a turner.

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Forming processes

Forming processes are one of the most important techniques used in metalworking and manufacturing, as they shape raw material into finished products. They involve application of heat or force (or both) into the material to manipulate it into the desired shape and size. In Marxam Project, we specialize in three key forming processes that allow us to achieve optimal efficiency, precision and durability of our products – sheet metal bending, sheet and profile rolling and stamping.

Forming processes of the highest quality in Marxam Project

In Marxam Project, we pride ourselves on delivering highest quality products, that is why we optimized our forming processes to suit the wide range of our customers’ needs. We specialize in:

  • sheet metal bending, which provides the specified angles required for custom components; 
  • sheet and profile rolling, allowing us to achieve smooth and consistent curves and profiles for various elements;
  • stamping, ensuring we can produce intricate designs of many different metal parts. 

 

These core services are the backbone of our fabrication process, ensuring that every element of the Marxam Project meets the highest standards of durability, accuracy, and aesthetics.

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The best forming processes at Marxam Project.

Why Marxam Project?

Choosing Marxam Project means choosing the reliability and experience of a metal fabrication company that works in metalworking since 2006. We focus on providing the highest-quality services in the shortest possible time. With our modern technology and skilled specialists, we deliver precise bends, smooth curves and detailed stamps that meet the highest industry standards.

Our dedicated team works tirelessly to ensure that each project is customized exactly to the customer’s needs. We offer flexibility, reliability and highest quality at every step. Whether you are creating custom components, architectural elements or high-volume stamped parts, Marxam Project is your trusted partner for bringing your vision to life.

Forming processes of pipes, metal, steel, profiles and sheets.

Contact us today!

If you are ready to turn your project into reality, then do not hesitate. In Marxam Project, we specialize in all metalworking services, such as sheet metal bending, sheet and profile rolling and stamping. We provide comprehensive expertise to realize your demands from start to finish. Thanks to our team of experts with years of experience and advanced technology, we deliver precise and high-quality results. We always work closely with our clients to understand their exact needs and provide customized services. 

Don’t wait – get in touch with us today, and let’s start shaping your success together! Whether you’re working on architectural elements, industrial components, or high-volume parts, we’re here to help. Contact us now to discuss your needs and get a quote.

Definition of forming processes

Forming processes include various different techniques to shape metal into specific shape without material. There are three main methods used in the metalworking industry that serve many industries:

  • Sheet metal bending, which involves deforming a metal sheet along a straight axis to shape it into required angle. 
  • Sheet and profile rolling – creates curved metal profiles by passing the sheet through rollers. It is perfect for making pipes, rings and other curved elements.
  • Stamping – uses dies and presses to press or punch metal sheets into precise shapes.

Together, these processes provide an efficient and comprehensive approach to metal fabrication. They offer high flexibility in creating custom projects with high accuracy and consistency.

Forming process of sheet metal, pipes and profiles.

Types of forming processes

Forming processes are key techniques in manufacturing, as they enable the transformation of raw materials into required shapes. They also do not remove the material. There are four main types of these processes:

  1. Bending - it involves creating specific angles and shapes by applying force. It is used in metal fabrication for frames, enclosures and brackets and can create complex designs with high precision.
  2. Rolling - uses rollers to create arcs, curves or cylindrical shapes from sheets of metal. It is used in production of pipes, tubes and curved architectural elements, offering consistent results.
  3. Stamping - employs dies and presses to punch, cut or shape metal sheets into required designs. It is used for the production of automotive parts and appliance casings.
  4. Forging - involves reshaping of metal by use of compressive forces, which improves its strength and durability. It is used for the production of heavy-duty components for automotive and industrial machinery.

Every one of these forming processes has its strength and functionality, which allows manufacturers to choose the most suitable method to the product.

Advantages of forming processes

Forming processes offer a wide range of advantages in modern manufacturing. Among them are:

  1. Material efficiency – forming reshapes the material without removing it, which minimizes the waste.
  2. Versatility – the possibility of creating a wide variety of shapes and complex geometries allows greater customization for the customer across various industries.
  3. High-Volume Production – forming processes are perfect for high-volume production. They allow for quick and accurate mass production of complex parts, which makes them perfect for large-scale manufacturing.

These advantages make it key techniques in modern manufacturing, as they are essential in the creation of high-quality and consistent products.

Professional forming processes of metal, steel, copper and other materials.

Applications of forming processes

Forming processes are integral to a wide range of industries, offering flexibility and efficiency in shaping materials. Here's an overview of the key applications:

  • Automotive Industry - Forming processes like stamping and bending are used to create car body panels, chassis components, brackets, and other automotive parts. These processes ensure consistency and high-volume production for vehicles.
  • Construction and Architecture - They are employed to produce structural elements such as beams, columns, and roofing components. Sheet and profile rolling, in particular, is ideal for creating curved architectural designs.
  • Aviation Industry - Precision is crucial in aerospace, and forming processes like forging and bending are used to create high-strength components, including engine parts, airframes, and structural reinforcements.
  • Electronics and Appliances - Stamping is a common process in the electronics and appliance industries, enabling the mass production of casings, enclosures, and heat sinks.
  • Industrial Equipment - Forming processes are used to manufacture parts for machinery and industrial equipment, from gears and shafts to custom machine components.

These applications demonstrate the wide-ranging utility of these processes, proving their value in industries that demand precision, durability, and efficiency.

Industrial forming processes of profiles, pipes and sheet metal.

Factors influencing forming processes

Several key factors determine the success and efficiency of forming processes. Here are some of the most critical ones:

  • Material Properties - The characteristics of the metal or material being formed, such as tensile strength, ductility, and thickness, play a significant role in determining the most appropriate forming process and its parameters.
  • Tooling and Equipment - The quality and design of tools, dies, and machinery used in forming processes impact the precision and consistency of the final product. Advanced equipment allows for greater flexibility and accuracy in shaping materials.
  • Process Parameters - Variables such as temperature, pressure, and forming speed affect the outcome of forming processes. Proper control and optimization of these parameters are essential to achieving the desired product quality.
  • Design Complexity - The complexity of the part or component being produced influences the choice of forming process and the associated tooling. Simple bends may require basic equipment, while intricate shapes necessitate more advanced machinery and expertise.
  • Production Volume - The scale of production determines the most cost-effective forming process. High-volume production might favor stamping, while smaller batches may benefit from more flexible processes like bending and rolling.
  • Quality and Tolerance Requirements - The level of precision and tolerance needed in the final product drives the choice of forming process and the quality control measures applied during manufacturing.

These factors, can greatly influence the efficiency, cost, and quality of forming processes, guiding manufacturers to achieve optimal results.

Frequently asked questions

Forming processes are manufacturing techniques used to shape materials, typically metals, without removing material. Common processes include bending, rolling, forging, and stamping.

We specialize in several forming processes, including sheet metal bending, sheet and profile rolling, and stamping. These processes allow us to create a wide variety of shapes and complex geometries to meet your needs.

They are used across a range of industries, including automotive, aviation, construction, electronics, and industrial equipment. They are ideal for producing components that require high precision and durability.

Forming processes are typically applied to metals such as steel, aluminum, brass, and copper. The specific material chosen depends on the application’s strength, durability, and flexibility requirements.

Unlike machining, which removes material, forming processes reshape material without significant waste. This results in greater material efficiency

The choice of forming process depends on several factors, including material properties, design complexity and production volume. Our experts can help you select the best process for your project.

Turnaround time varies depending on the complexity of the project, the process used, and the production volume. We work to provide accurate estimates and meet agreed-upon deadlines.

Yes, they are highly customizable. We work with our clients to understand their specific requirements and tailor our processes to meet them, ensuring they get the exact results they need.

We maintain strict quality control measures throughout our services. This includes regular equipment calibration, thorough inspections, and adherence to industry standards to ensure precision and reliability.

To get a quote, contact us with your project details, including the desired process, materials, and production volume. Our team will work with you to provide an accurate estimate and discuss your specific needs.